Learning all sorts of new things.  It is not as easy as saying; Hey I am going to make and sell natural skin care products. The number of decisions that have to be made are mindboggling. The how-to info is out there and that is the easy part. Well, easy enough once you decide what type of products you want to make. No matter what you want to make, there is a basic recipe for each item. Oils, butters, and wax are the baseline ingredients and the process is great, fun science; but there is a lot more involved. First you have to decide what kind oil you want to use. Each oil adds something different to your product. Then you have to decide if you want to try Infusing your oil choice with any number of herbs. That takes time. A month at least, though you can do this in just a few hours using a crockpot or double boiler. I prefer using the slow method and have my jars lined up alongside our wood stove.

And I had to get myself more organized too. Every jar needs a label and date. The only oil you can easily identify is coconut. And this only after it cools down and started to solidify again. I have calendula infused olive, coconut and sunflower oil. Lavender olive oil which I did use in making a batch of lavender soap. One jar of comfrey infused olive oil to try using in salves. And calendula infused coconut oil. Lots of things to play with. Ron added to the mix by having a friend at work who raises goats. Which is why we are making goat’s milk calendula soap.
And then there is the stuff you have to buy. You can find some of it in the grocery store and maybe can find something to use as a mold in your house, but there is so much out there now that you can be overwhelmed by the choices. I decided to go with simple loaf molds as I wanted to make bar soap. But even with that, I still have to decide what type/style of mold and what size. You also need molds or tins for lip balms, lotion bars and salves. You have to find sources for your supplies. Beeswax and lye are not easily found on store shelves. Ron found a guy on Ebay selling 8 pounds of beeswax for a good price and ordered it for me. It came in big chunks which were not going to be easy to work with.  So I melted it down, filtering through cheesecloth and poured it into smaller molds. Time consuming but it made it much easier for later projects.

So, you have made the soap and then have more decisions. How are you going to cut it into neat bars and where will you store it during the curing time? Which is at least 4 weeks. The longer your soap cures, the better. And you have to plan accordingly. This is not something you can decide on December 1st that you want to make soap as Christmas presents.
Ron made an executive decision and decided that I needed a fancy shmancy soap cutter, and I have to admit that it really does a great job. But I don’t feel the same happiness using it as I did with the cutter my friend Josi made me. With my longer loaf molds, I end up with 10 even slices. A good number to work with. As to the curing process, that issue was solved when Ron came home with two metal shelf sets. I combined all the shelves to make one unit, so now I have shelves to hold my soaps, lotion bars and assorted supplies. Time for a happy dance.

Another issue any soap maker has is keeping tracking of when the soap was sliced so you will know when it can be used. All of my soaps are the same so I cannot ID each batch by just looks. I stumbled across a suggestion of putting small stickers on one bar from each batch and have a list with sticker color and date. A simple solution to my problem is keeping a spread sheet with weekly weights of each bar.
Now you have your cured soap or lotion bars and you need to make yet another decision. How to package and label it. Again, the choices are endless. Ron pulled on his graphic designer hat and came up with a great design. We are going to have the same basic label for all of our products;  just changing it as needed. He also found a terrific company to make the stick-on labels for us. We highly recommend you check out Stickermule for any label needs. With our soap, we not only have a wrap-around label but we actually wrap the bar itself. It looks a bit more put together and will protect the soap from any bashing about.
All of this has been a real adventure for me as there is so much to learn. And it has been re-enforced that you really do need to read your recipe or directions. And pay attention. Last week I tackled lip balm. Ron wanted to get the labels ordered, but I told him to wait until I had done a couple of runs at it. So, I divided my recipe in half and got everything melted together. Then I discovered that the tubes I was planning to use for this batch did not fit properly with the tube tray I bought. They were longer and thinner. I did not want to use the tubes that came with the tray. They hold the same amount by weight, but they look under filled. Not a good selling point. Once the balm had hardened, I pulled one out to try. Major disaster. The thing was rock hard and I could not figure out why.  More oil was the obvious solution, but how did I get the recipe so wrong?  Driving to work the next day it hit me. I had misread the beeswax conversion from tablespoons to ounces and had doubled the amount needed. Glad I figured it out, but annoying nonetheless.
The second batch was much better, but I still need to figure out the best way to use the tray I have.

I already have a good recipe for lotion bars and those are something you can quickly whip together.  Bonus being they are ready to go within a few hours. The issue I have with those are getting the weight right.  Each bar needs to weigh at least 1.5 ounces.  I am using 12 individual molds and it is annoyingly difficult to put each one on my scale and then pour the hot mixture in to in.  Moving the just filled molds without spilling is tricky.  After I have made a few more dozen, I should have a solid routine down pat.

The most luxurious product I make is a calendula body cream.  It is also my problem child.  Because it is made with water it does not have the shelf life of items made with oils.  I have to add a preservative and then make it shortly before I am going sell it.  But people who have tried it, really like it.

We are really looking forward to seeing how well these products sell at the events we attend this year. Ron is still focused on the shiitakes, but having something non perishable to sell too could be a major game changer.  It is going to be a fun year.

Here I am using something I had around the house with my soap making.  Goat’s milk soap will darken if you keep it warm longer so I put the molds in a box and cover with a towel.  Murphy loves helping me out by adding her warmth to the process.   Who says cats can’t be helpful?